What Is Custom Plastic Injection?
Plastic injection is a manufacturing process that is often used to manufacture a number of products that we use every day. By injecting plastic into a custom mould, you can create intricate plastic products for vehicles, toys, packaging, medical devices, and more.
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As molten plastic is injected into a custom mould, it cools and takes shape according to shape of the cavity. This makes plastic injection a highly versatile manufacturing method for all consumer products.
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This highly efficient, environmentally friendly, and easily automated process is what your project needs!
Expert Moulding Services
Your custom injection moulding project deserves the best service and the highest level of quality materials. Perfect Fit Injection offers all of this and more. By choosing Perfect Fit Injection, you are choosing efficiency, professionalism, and affordability.
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We have the expertise to set up new custom moulds and properly run them in a timely manner. We also offer consultation services to make sure that your project reaches its maximum potential.
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Call us today to get started on your custom plastic injection moulding project!
What To Expect
Our Custom Plastic Injection Moulding Solutions
AUTOMATED/ROBOTIC PART HANDLING & INSERT MOULDING
Experience seamless production with our Automated/Robotic Part Handling & Insert Moulding services. We combine advanced automation and precision insert moulding techniques to streamline your manufacturing process. Trust us for efficient, high-quality solutions that meet your specific needs, ensuring superior results every time.
MOULD REPAIR & MAINTENANCE
Ensure continuous production with our expert Mould Repair & Maintenance services. Our skilled technicians are equipped to handle repairs promptly, maintaining the integrity and longevity of your moulds. Count on us to keep your production process running smoothly, minimizing downtime, and ensuring consistent quality output.
JUST-IN-TIME/STOCKING PROGRAMS/KANBAN DELIVERY SYSTEMS
Optimize your inventory management with our Just-In-Time (JIT), Stocking Programs, and Kanban Delivery Systems. We offer streamlined supply chain solutions to minimize lead times and maintain optimum inventory levels. With our efficient delivery systems, you can rely on timely access to your required components, ensuring uninterrupted production.
MOULD PROCUREMENT & MANAGEMENT
Streamline your production process with our comprehensive Mould Procurement & Management services. From sourcing to logistics, we handle all aspects of mould procurement with utmost efficiency. Trust our experienced team to manage your mould inventory, ensuring a seamless supply chain and maximizing your productivity.
SOME OF THE COMMON MATERIALS WE WORK WITH
Rigid PVC . Flexible PVC . Vinyl Wrapped PVC Foam . TPE . TPV . Santoprene . ABS . Polypropylene . Polycarbonate . Nylon . Polyethylene - low/high density . Urethane . E.V.A . Acrylic . ASA . Alcryn . Engineered resins . Composite resins .
MORE CUSTOM MOULD SERVICES
POST MOULDING SERVICES
Our post moulding services include pad printing, ultrasonic welding, automated/manual assembly, and heat staking. No matter what product you want, and no matter how you want it to look, we're equipped to make it for you to your exact specifications.
PART DESIGN
SERVICES
The first step to creating your product is in design. With our experienced team, we will provide input on how to make your designs more mould friendly, relieving you of stress. We also offer research on material suggestions and the creation of CAD files.
SYSTEMIC/SCIENTIFIC MOULDING
Our robust systemic/scientific moulding process will guarantee repeatable high-quality outcomes with minimal setup. Meet mandated compliance requirements with ease and don't concern yourself with unpredictable outcomes.
PRODUCT DEVELOPMENT
SERVICES
Our technicians have years of experience and have been exposed to a variety of applications and industries. As a result, we have been able to create a workflow that ensures smooth and well-developed process plans for new projects.
OVER-MOULDING SERVICES
We are capable of using highly specialized moulding processes to make the parts you need. If your project needs a part that consists of two or more elastomer materials for a complex design, our over-moulding services will have you covered.
QUALITY ASSURANCE
LAB
We will plan and oversee the quality of your products with no cut corners. The best design, materials, and processes go towards your application with us. You won't find production as efficient or as optimized thanks to our quality assurance.
MOULD MODIFICATIONS
We offer mould modifications alongside setting up brand new moulds. If you are looking to modify a mould you already have created, check our mould modification services.
Frequently Asked Questions
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What is custom plastic injection moulding?
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Custom plastic injection moulding is a manufacturing process that involves injecting molten plastic into a mould cavity to create a specific shape or product according to the customer's unique requirements.
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What types of materials can be used in custom plastic injection moulding?
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Custom plastic injection moulding supports a wide range of materials, including various thermoplastics like ABS, PE, PP, and more, as well as engineering plastics like PC, PA, POM, etc.
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What are the advantages of custom plastic injection moulding?
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Custom plastic injection moulding offers high production efficiency, intricate design capabilities, consistent quality, cost-effectiveness for large quantities, and a wide range of application possibilities.
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What industries can benefit from custom plastic injection moulding services?
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Custom plastic injection moulding is valuable in numerous industries, such as automotive, electronics, medical devices, consumer goods, packaging, and more.
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What are the steps involved in the custom plastic injection moulding process?
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The custom plastic injection moulding process typically includes material selection, mould design, injection, cooling, ejection, and quality inspection.
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Can you assist with design and prototyping services?
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Yes, we provide design assistance and prototyping services to help customers refine their product ideas before mass production.
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What is the typical lead time for custom plastic injection moulding projects?
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The lead time can vary based on project complexity and quantity. We strive to deliver efficient lead times while maintaining high-quality standards.
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Do you offer secondary operations or value-added services?
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Yes, we offer various secondary operations like assembly, printing, welding, and more to meet additional requirements.
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How do you ensure the quality of custom plastic injection moulded products?
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We maintain strict quality control measures throughout the production process, including inspections and testing, to ensure the products meet the highest standards.
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How can I request a quote or get started with a custom plastic injection moulding project?
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You can contact us through our website, email, or phone to discuss your project requirements and request a quote. Our team will be happy to assist you.
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